Needle-punched non-woven carpet is a kind of carpet product made through multiple processing processes on the basis of non-woven raw materials. It has the characteristics of clear lines, soft touch, non-slip, and easy to clean. It is widely used in household, etc. field. In order to let everyone better understand the production method of needle-punched non-woven carpet, this article introduces the production process and precautions of needle-punched non-woven carpet in detail.
1. The production process of needle-punched non-woven carpet
(1) Carpet design
First of all, the carpet design needs to be carried out to determine the pattern and color of the carpet, which determines the material selection and production process of the subsequent steps.
(2) Raw material preparation
Prepare raw materials such as non-woven fabrics, fiber fillers, yarns, and needles. Non-woven fabric is the main material for making needle-punched carpet, and its quality directly affects the quality of the carpet. Fiberfill adds thickness and softness to the rug. Yarn is used to stitch nonwovens and fillings.
(3) Combination of materials
Spread the non-woven fabric on a flat workbench, then evenly sprinkle a layer of fiber filler on the non-woven fabric, and then cover it with another piece of non-woven fabric to form a "sandwich" shape. It should be noted that the filling should be evenly distributed, and there should be no uneven thickness.
(4) Acupuncture processing
The combined materials are processed by a needle punching machine to produce a needle punched non-woven fabric. Needle looms are specialized machines that stitch nonwovens and fillings together while simultaneously producing hundreds of needles that pass through the material and carry the yarn as they pass through to complete the seam. Acupuncture is a key link in the production of needle-punched non-woven carpets, which directly affects the density and quality of the carpet.
(5) Trimming and polishing
Trim and polish the finished needle-punched non-woven fabric. Any stray threads that exist on the carpet need to be trimmed and the edges of the carpet need to be cartoned for aesthetics and durability.
(6) Check the packaging
Carry out quality inspection on the finished needle-punched non-woven fabric, and check whether there are damages, gaps, etc. on the carpet. After checking the carpets without problems, they are cleaned, dried, sorted, packaged and other follow-up processes to complete the production of needle-punched non-woven carpets.
2. Matters needing attention in the production of needle-punched non-woven carpets
(1) The production of needle-punched non-woven carpet requires the use of professional equipment and facilities to ensure the quality and production efficiency of the carpet.
(2) Before acupuncture processing, it is necessary to carefully check the quality of non-woven fabrics and fillers to ensure that they meet the requirements.
(3) When performing acupuncture processing, it is necessary to pay attention to the adjustment and maintenance of the acupuncture machine to ensure uniform acupuncture density and acupuncture effect.
(4) When trimming and polishing the carpet, it is necessary to maintain meticulous craftsmanship to avoid damage to the carpet.
(5) When the carpet is packaged, it is necessary to protect the carpet from moisture, shock, and scratches to ensure that the carpet is intact.
In short, the production of needle-punched non-woven carpets requires multiple processing procedures, the use of professional equipment and facilities, and the need to carefully grasp every detail in order to produce high-quality needle-punched non-woven carpets.